Gantry Crane Selection Guide: How to Choose the Right Gantry Crane

Selecting the correct gantry crane is critical for safe, efficient and compliant material handling. Gantry cranes are commonly used for lifting and positioning heavy loads in manufacturing, maintenance, warehouse and fabrication environments. Beacon Industries offers a wide range of Bear Claw steel and aluminum gantry cranes designed to meet varying load capacities, mobility requirements and worksite conditions.

Use the guide below to determine the best gantry crane configuration for your application.

1. Determine Required Load Capacity

Start by identifying the maximum load weight you need to lift, including the weight of the hoist, trolley, rigging and any attachments.

Common gantry crane capacities include:

2,000 lbs.

4,000 lbs.

6,000 lbs.

8,000 lbs.

10,000 lbs.

Always select a gantry crane with a rated capacity that meets or exceeds your maximum lifting requirement and operate in accordance with applicable safety standards.

2. Choose Steel or Aluminum Construction

The operating environment and portability needs will determine the ideal material.

Steel Gantry Cranes

  • Higher load capacities
  • Rigid, heavy-duty construction
  • Ideal for industrial production and fabrication environments

Aluminum Gantry Cranes

  • Lightweight and corrosion resistant
  • Easier to reposition or transport
  • Ideal for maintenance, clean environments or mobile workstations

3. Fixed Height vs. Adjustable Height

Next, determine whether height flexibility is required.

Overhead Gantry Crane
Portable Steel Gantry Crane
  • Set beam height
  • Increased rigidity
  • Ideal when lift height is consistent

Adjustable Height Gantry Cranes includes:

  • Multiple height settings
  • Greater versatility
  • Ideal for variable lift heights or multi-use applications

4. Select the Proper Mobility Option

Mobility is a key differentiator when selecting a gantry crane.

Locking Caster applications include:

  • Smooth movement on finished floors
  • Lock in place during lifting
  • Ideal for warehouses and shop floors

V-Groove Caster applications include:

  • Designed for guided track systems
  • Controlled, straight-line travel
  • Required for moving under load (track sold separately)

Pneumatic Caster applications include:

  • Designed for uneven or outdoor surfaces
  • Ideal for rough floors, expansion joints, or yard use

Leveling Legs application include:

  • Stationary support on uneven floors
  • No rolling capability
  • Ideal for fixed-position lifting

5. Kit vs. Fully Assembled Configuration

Beacon Bear Claw gantry cranes are available as:

  • Knock-down kits (ship unassembled for reduced freight cost)
  • Fully assembled units (where applicable)

Knock-down gantry crane kits are assembled at the job site and are ideal when shipping access or freight efficiency is a concern.


6. Consider Span and Clearance Requirements

Measure your available space and determine:

  • Required span length
  • Under-I-beam clearance
  • Overall footprint and ceiling height

Proper sizing ensures safe operation and prevents interference with surrounding equipment or structures.


7. Hoist and Trolley Compatibility

Most gantry cranes are designed to accept a variety of:

  • Manual hoists
  • Electric hoists
  • Trolleys

Hoists and trolleys are typically sold separately. Always verify compatibility with the selected Steel vs. Aluminum Gantry Cranes beam size and rated capacity.

FeatureSteel Gantry CranesAluminum Gantry Cranes
Typical Capacity Range2,000 – 10,000 lbs.2,000 – 4,000 lbs.
ConstructionHeavy-duty welded steelLightweight aluminum
RigidityMaximum rigidity for heavy loadsRigid, but lighter weight
Corrosion ResistancePainted steel finishNatural corrosion resistance
PortabilityModerateHigh
Best ForManufacturing, fabrication, productionMaintenance, clean environments, mobile workstations
Indoor / Outdoor UsePrimarily indoorIndoor or light outdoor use
WeightHeavierSignificantly lighter


Need Help Selecting a Gantry Crane?

Beacon Industries is the exclusive provider of Bear Claw brand crane material handling equipment. If you need assistance selecting the right gantry crane, our team can help evaluate capacity, configuration, and application requirements to ensure a safe and effective solution.

Contact Beacon Industries at 314-487-7600 to speak with a Bear Claw Gantry Crane material handling specialist or request a quote.